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Removing bottom paint, new epoxy barrier coat

The project for the cold and dark winter nights is to remove the old self-polishing bottom paint and prepare the hull for the 2-component epoxy barrier coat and a new hard anti-fouling.

We're using the tool called "Pro Scraper", which has a vacuum attachment. It makes removing the paint almost completely dust free. Still it's a very time consuming and hard job, but we're almost done with the port side.

We skip the keel for now and will return to it when the weather gets warmer as it needs to be treated with new paint shortly after the paint is removed to prevent corrosion.

Bottom paint removal

After all of the old self-polishing bottom paint has been removed with a ProScraper, then sanded it with a 120gr orbital sander to get rid of any residues. We continued the project in April, when the weather became warmer. The hull has been epoxy treated before and the old barrier coat was still intact in most places. We decided to apply a new barrier coat on top of it anyways, as this is the perfect opportunity and we don't want to redo this job in the near future.

Ready for barrier coat

We choose Lefant's Epoxy primer which is a quite thick epoxy barrier coat that can be painted down till +5 celsius degrees and makes a watertight seal after even 4 layers. As we already had a barrier coat we decided to go with 4 layers and iterate between white and black colors to make it easy to get a good coverage. We used 12 liters of primer in total (one 3 liter can was just enough for one layer).

The keel was also sanded back to the previous epoxy primer and was treated with a rust protecting primer before going over it with the new epoxy primer.

Applying barrier coat

On scratches we used Lefant's Epoxy Filler.

For the bottom paint we selected Trilux Hard Eco, which is a biocid free 2-component hard epoxy bottom paint. It's allowed in all waters in Sweden (lakes too) and creates a hard scrapable surface. According to International's calculator for painting a 8.5m (waterline) x 3.3 (beam) x 1.8m (draft) fin keeled boat surface in two layers requires 4 liters of paint. We bought two 2.5 liter cans which in the end was almost enough for 3 layers.

Applying barrier coat

The plan is to clean it with a boat washer more than once during the season. We're excited to see how it will work out. If it won't, it shouldn't be a problem to paint any other antifouling paint on top of it next year.

Applying barrier coat